Computational Fluid Dynamics (CFD) & Finite Element Analysis (FEA)

Using CFD, our engineers model the complex behaviors of gas and liquid within a separator vessel. We analyze velocity profiles, pressure drops, phase separation, and potential areas of turbulence or re-entrainment. By doing so, we can fine-tune internal components (inlet devices, baffling, filter element arrangement) to maximize contaminant removal and minimize pressure loss. The result is a highly efficient design that protects your downstream equipment and maintains process output​

Our FEA capabilities allow us to simulate stresses and deformations on vessel walls, nozzles, and internals under operating pressure, temperature changes, and external loads. We verify that each custom design meets ASME Code and client-specific stress criteria with appropriate safety margins. FEA helps us optimize material thickness and support structures, ensuring long-term reliability (no fatigue or failure) while avoiding over-engineering (keeping costs and weights reasonable).

CFD and FEA together act as a “virtual prototype” of your equipment. We can test design iterations quickly on the computer – for example, comparing different vane pack designs or support structures – to choose the best solution. This reduces the need for excessive physical prototypes and shortens development time. Issues are identified and resolved in the digital phase, so the first article we fabricate already performs as intended.